Control systems

Article (2)
  • Increasing sustainable production with safety
    The global imperative for companies to operate in a socially responsible manner is driving the interest in sustainable production. Here, a key area that can influence success is safety. Marcia Walker, Program Manager, Rockwell Automation and Dan Hornbeck, Safety Market Development Manager, take a closer look.
  • Distributed control provides plug-and-play safety functionality
    Distributed processing architectures provide machine builders with more flexibility in meeting clients' operational and safety requirements.
Feature (5)
  • Seize control of safety and productivity
    It’s about time the people responsible for machine safety and operation - engineers, electricians and integrators - quite literally took control.
  • Assess and reduce risk
    How do you ensure a machine is properly safeguarded? Chris Soranno from STI Machine Services has devised a 12-step process that offers a thorough risk assessment for the safe and efficient operation of industrial machinery
  • Workplace Safety heads discuss OHS management
    Australian and New Zealand Workplace Safety Authorities met in Adelaide on 11 March 2008 to discuss the progress of a range of initiatives to further occupational health and safety management in Australian workplaces
  • Safety stops - a materials handling feature
    When it comes to safety in manufacturing operations, the theory tends to be "better the devil you know". This can sometimes spawn over-engineered solutions, based on older, but proven technologies
  • Robotics and safety
    In the workplace, safety can't be traded off for commercial benefits, even though safety facilities can have commercially detrimental implications
Product (55)
  • Wieland Samos Plan v1.2 control software
    Samos Plan v1.2 is the control software for Wieland’s Samos PRO modular safety products.
  • Allen-Bradley Compact GuardLogix PACs - models L43S and L45S
    The Allen-Bradley Compact GuardLogix programmable automation controllers (PACs) - models L43S and L45S - provide integrated safety, motion, discrete- and drive-control capabilities for midrange applications in a single unit.
  • Allen-Bradley Kinetix 6200 servo drive
    The Allen-Bradley Kinetix 6200 servo drive has advanced safety features that help protect personnel and improve production efficiency. These include safe stop, zero speed monitoring, safe direction monitoring and safe maximum acceleration monitoring.
  • Festo MS6-SV air preparation range
    The Festo MS6-SV air preparation range gives users a certified unit that can be integrated into new or existing circuits, either stand-alone or housed in an air preparation module. As a supply device providing a safe exhaust function, it offers a large number of possible applications and benefits.
  • Pilz PNOZ s30 safety relay
    Part of the PNOZsigma safety relays range, the PNOZ s30 safety relay monitors safe standstill, speed and direction of rotation enabling safe working practices with the safety gate open, reduced set-up times and rapid access to the machine once standstill is initiated.
  • Pilz PSENsgate secure safety gate monitoring system
    The Pilz PSENsgate system for secure safety gate monitoring is a combination of electronics and mechanics, enabling the highest category to be achieved using a single system.
  • Allen-Bradley Kinetix 6200 servo drive
    The Allen-Bradley Kinetix 6200 servo drive has advanced safety features that help protect personnel and improve production efficiency. These include safe stop, zero speed monitoring, safe direction monitoring and safe maximum acceleration monitoring.
  • ABB Breaker Lock added to Fortress switchgear interlocks
    The ABB Breaker Lock has been added to the existing Fortress range of switchgear interlocks and forms an essential part of a sequential interlocking system that ensures the safe operation of electrical switchgear.
  • Festo MS6-SV soft-start/exhaust valve
    The MS safety valve series features the MS6-SV soft-start/exhaust valve that complies with AS 4024 Category 4 and ISO 13849-1 Performance Level ‘e’.
  • Wieland samos PRO safety controller
    The Wieland samos PRO is a compact safety controller for machine and plant applications. Utilising 22.5 mm-wide modules, a programmable safety system can be constructed from a total width of just 45 mm.
  • Fortress amGard key switch Option Pod
    An Option Pod with a key switch has been introduced to the amGard range of modular safety gate switches.
  • Internal safety release
    The Internal Release (IR) adapter for the Fortress Interlocks amGard range of modular safety gate switches provides an internal release function for safety and access key installations.
  • Transmitters for safety instrumented systems
    The Rosemount 5300 Guided Wave Radar (GWR) level transmitters for SIL 2 safety instrumented systems are equipped with a Failure Modes, Effects and Diagnostic Analysis report for use in the oil and gas production, refining, petrochemical, chemical and power industries.
  • Safety access control unit
    The Eichner MGB (multifunctional gate box) is an interlocking guard system for safety doors on machines and systems. Linked to machine controls, the opening of access doors via the unit is prevented until the machine has safely stopped.
  • Safety automation suite
    The PSS4000 is a solution for machine automation control and safety functions including motion control, diagnostics and visualisation. Its primary aim is to simplify the decentralisation of control functions and reduce engineering work through its software platform, enabling users to retain a centralised perspective of distributed control structures across various industries and application sizes.
  • Speed sensor and safety controller
    The Allen-Bradley Guardmaster MSR57P speed-monitoring safety relay monitors all motion for small to mid-size machines and provide appropriate safety control, combining the functionality of a speed sensing module with a configurable safety controller.
  • Emergency stop button
    The E-stop modular emergency stop button has been introduced into the eGard range of access and control products.
  • Vacuum safety valves
    The Vactrap COAX is a check valve with an integrated Pi12-2 COAX cartridge for decentralised vacuum handling systems and a built-in blow-off valve to provide a quick release of objects.
  • Safety locking handle
    The Praher Valves range of lockable ball, butterfly and diaphragm valves are now supplied complete with locking mechanism as standard.
  • Wireless interface module
    The Simatic ET 200pro IWLAN interface module wirelessly integrates the distributed I/O system into the automation network.
  • Safety controller configurator tool
    The configurator tool for the Pilz PNOZmulti modular safety controller has been upgraded to Version 6.0.0, providing a number of enhancements and new features over the preceding Version 5.3.0.
  • Failsafe manual reset thermostats
    The KMF series of failsafe thermostats monitor temperatures in furnaces, ovens, kilns, boilers or any application where an overtemperature condition would result in a critical failure.
  • Safety system
    The HIMax safety system is designed for maximum fault tolerance and minimal maintenance downtime. All maintenance, expansion and modification work of the system can always be performed online during process operation — without cutting back on safety. This includes the execution of proof test, a mandatory requirement of IEC/AS 61508/11.
  • Lockable valves
    The Praher Valves range of lockable ball, butterfly and diaphragm valves permits the operator to secure the valve in either the open or closed position, with the aid of a padlock or similar locking device. In the case of the butterfly and diaphragm valves, the hand lever/wheel may be locked in open, closed or a variety of increments in between.
  • Coaxial valves
    RSG’s range of coaxial valves offers a compact design, actuated by solenoid or pressure pilot and is suitable for a wide variety of media with pressure ratings to 250 bar.
  • Position controller software
    The Praxxis Panfold application has been released. This software loads into Praxxis displays and position controllers to provide a complete solution that controls the fold angle on a pan folder or long folder or similar machine.
  • Series for high load motion control applications
    The Kerk VHD series anti-backlash assembly provides the maximum load-carrying capability and the highest axial and radial stiffness of any Kerk nut assembly.
  • Safety interlock switch
    The MZM 100 safety interlock uses an electromagnet to lock the machine guard, therefore requiring no actuator key. The switch detects and monitors the actuator plate through an integrated, non-contact sensor that uses ‘pulse-echo technology’.
  • Modular safety system
    The Sirius 3RK3 series modular safety system MSS combines the functionality of a safety relay and a programmable logic controller (PLC).
  • Press controller
    When fitting safety systems to older presses and press-brakes, it is important to fit monitored hydraulic or pneumatic valves. These devices require careful engineering to ensure their efficacy and reliability.
  • Modular lighting
    The Elfin Modular Safety Lighting range includes warning lights, access illuminators and machinery cabinet lights.
  • Compressed air nozzle
    Exair’s 31.75 mm Super Air Nozzle delivers 4.25 kg of blowing force when mounted 305 mm away from the target. The force is suitable for blowing heavy materials or for applications where the air nozzle is mounted far from the target surface.
  • Modular control panels
    The dual-button modular two-handed push-button panels from New Elfin offer the ability to configure many of the controls designed for tool machines, metal presses, folding machines, laser welding machines and more.
  • Safety switch
    The SNV4063KP safety switch has a selectable access delay for applications on machines that have a slow run downtime.
  • Lockable shut-off valve
    Infinity’s safety shut-off valve ensures a safe and secure way to isolate a machine or area so it can be worked on by maintenance workers or machine operators.
  • Press depth control
    The Praxxis press depth control application is designed to complement the Praxxis position controllers, used in application-specific machinery control systems.
  • Valve labeller
    Praher Valves has released a colour-coded labelling system for valves and pipe clips.
  • Safety controller
    The flexible SC22-3 safety controller from Banner Engineering lowers the installation and troubleshooting costs of interfacing multiple safety devices to machine control systems.
  • Safety light curtains
    The Compact plus safety light curtains and multi-beam safety light barriers of Leuze lumiflex offer a wide range of efficient functions for a variety of applications.
  • Robotic safety concept
    The SafeMove EPS (electronic position switch) range of robot safety products replaces traditional mechanical position switches. They are claimed to resolve problems typically experienced with mechanical cam-and-switch solutions like soiling, wear and tear, constant adjustments, bulky cables and connectors and complex installation and commissioning.
  • Safety switch
    A non-contact coded safety switch, PSENcode, from Pilz is claimed to meet the highest requirements for safety gate monitoring, the highest level of security and 10 units can be connected in a single series.
  • Biometric access device
    Fujitsu has launched its contactless palm vein device for biometric authentication security, PalmSecure.
  • Monitored pneumatic safety valves
    Directional control valves for pneumatic safety applications in five port two position sliding spool type with static seals, mounted on a safety manifold configured for three port two position operation. Each valve incorporates a two-pole positive driven plunger type switch with positive opening contact. The two models offered have certification to meet Australian & European machinery safety standards.
  • Safety controller
    The Pilz PNOZmulti modular safety controller offers a good level of diagnostics via the front-panel LEDs and the facility for connecting a laptop PC via a serial port.
  • Signal isolator
    The ISCX1 is a signal isolator that accepts a 4-20 mA with an input impedance of 50W, or 0-10 VDC with an input impedance of 1 MW and provides an isolated output signal of 4-20 mA or 0-10 VDC with an accuracy of 0.1%.
  • Two-handed DC electric start
    The Stanley Assembly Technologies two-handed start solution keeps the operator’s hands away from rotating spindles and pinch points while using DC nut runners, especially tube nuts. Most two-handed controls for nut runners have relied on fixed push-buttons or extra levers mounted in various locations, rendering the tools ergonomically disadvantageous.
  • Emergency-stop button
    Banner's Pico-Guard fibre-optic E-stop button works with the Pico-Guard controller and other optical elements in personnel safety and equipment protection applications. The button is used with plastic fibre-optic cable and offers a quick means of connecting and disconnecting. Models are available with fibre entry/exit from either the same or opposite sides of the housing.
  • Safety via ethernet
    Expansion modules for data transfer via ethernet are now available for the multifunctional safety system, PNOZmulti, which manages both standard control functions and safety functions.
  • Remote monitoring alarm
    The Spider is a remote monitoring, control and alarm system.
  • Tubeless safety relief valves
    Pressure Systems has introduced the F7000/8000 IM series of pilot operated safety relief valves, with integral module construction. No tubing is required to activate the valve and relieve the system pressure.
  • Safety controller
    The SC22-3 safety controller is an easily configurable safety module that incorporates numerous input devices and manages multiple safety-related functions.
  • Ioniser
    SMC Pneumatics claims to have solved static elimination applications with the introduction of the IZS30 series ioniser.
  • Colour-coded pressure gauge
    CC Color Coded Pressure Gauges have been designed for situations in which various press-ure applications need to be identified.
  • Rope pull emergency stop
    FFeatures: cover rope spans from 40 to 200 m
  • Telehandler system
    The 6245 TSA Telehandler safety system is designed to exceed the requirements of AS1418.19 (Indicating and Limiting Devices). The device is a rated capacity indicator and a limiter which includes an automatic tool identification system. It eliminates the need for the operator to select the correct tool and ensures fail-safe operation in accordance with AS1418.1.
News (12)
  • McCain incurs another health and safety breach
    McCain Foods has been fined $145,000 following an incident where a worker's thumb was amputated while he was working on a machine that was not properly isolated.
  • SA company fined over crush injury
    A prominent South Australian sheet metal manufacturer was convicted over an incident that injured a worker in a machine.
  • CSIRO commercialises mine automation innovation
    CSIRO has signed an agreement to commercialise its innovative underground longwall automation system, known as LASC technology, with one of the world’s largest longwall mining original equipment manufacturers, Joy Australasia.
  • Worker dies from electric shock
    A linesman died recently, four days after receiving an electric shock at Croydon in Melbourne’s outer east.
  • Safety guidelines for ACT subcontractors
    The ACT government has launched the Occupational Health Safety and Environment SubbyPack for the ACT Building and Construction Industry. 
  • $4m deal for maintenance-free brakes
    Vehicle brake manufacturer and developer Advanced Braking Technology is set to expand its product portfolio after signing a $4 million contract to design and manufacture brakes for refuse collection vehicles.
  • Australian HQ for Beckhoff
    Beckhoff Automation has opened an Australian headquarters in Melbourne to bring its international presence to more than 60 companies worldwide.
  • SA Regional Roadshows approaching
    The Regional Roadshows tour will be traversing South Australia this year from 31 March to 4 April, displaying the very latest in industrial automation, instrumentation and process technology.
  • The standard is set for machine safety
    The new standard for the safety of machinery has finally been published.
  • Alliance for safety in small and medium enterprises
    WorkSafe Victoria has announced an alliance with Australia’s leading universities and health and safety organisations to improve help safety in small and medium-sized businesses.
  • New national licensing standard for persons performing high-risk work
    The Australian Safety and Compensation Council (ASCC) recently finalised the National Standard for Licensing Persons Performing High Risk Work, which will replace the existing National Occupational Health and Safety Certification Standard for Users and Operators of Industrial Equipment - NOHSC: 1006 (2001).
  • Victoria targets maintenance safety
    WorkSafe has begun a campaign that targets the maintenance, repair, installation, service and cleaning (MRISC) of machinery and equipment.
Case Study (4)
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